About XYLAN PTFE Coating for Nut Bolts
Xylan PTFE Coating for Nut Bolts
Polymech Engineering is a leading manufacturer, supplier and exporter of a wide range of Xylan PTFE Coating for Nut Bolts in the industry. It significantly reduces the amount of makeup torque lost to friction by removing much of the uncertainty from predicting clamp loads. Also, it eliminates the problem of galling which occurs with metals such as stainless steel.
It also resists corrosion in the sea water and in the harsh chemical environment. This prevents the nut bolts from freezing and significantly reduces the break-out torque.
Features
- Avoid corrosion by chemicals
- Helps in reducing corrosion by chemicals
- Available in different coating thicknesses
Xylan 1070
Xylan 1070 provides the optimum combination of low friction, wear resistance and high-temperature release with corrosion inhibitors for better corrosion resistance to the product. It is excellent for applications requiring in a dry film lubricant effective against a broad spectrum of chemicals and corrosion. Xylan is an organic solvent based, low friction coating for bolts. Normally it is used over a phosphate or other pretreatment to achieve up to 3000 hours salt spray resistance.
Properties
- High temperature resistant
- Low coefficient of friction
- Abrasion / wear resistant
- Thermoset
- Wide use temperature
- Corrosion resistant
- Controlled torque
Typical Applications: Threaded fasteners
Description: Thermosetting, resin-bonded, PTFE based dry-film lubricant. It has extra corrosion protection and issued to coat large studs, nuts, flanges and related hardware for sub-sea and splash-zone service. Because of its low-friction properties, less make-up torque is required to produce the specified tension. During assembly, clamp loads are increased. In fact, the frictional characteristics are the most predictable of any coating, lubricant or plating used on bolting.
Application: Conventional spray
Jobs completed by us: Threaded fasteners in a salty and polluted environment
Product Specifications:
- Dry film thickness range from 25 to 30 micron
- Can be applied to most common metals
Superior Corrosion and Chemical ProtectionXYLAN PTFE Coating shields nut bolts from harsh environments, extending their service life. Its exceptional salt spray resistanceup to 2000 hoursensures long-lasting defense against corrosion, while its excellent adhesion and chemical resistance guarantee performance even in the presence of acids, alkalis, and solvents.
Enhanced Performance and Easy ApplicationDesigned specifically for nut bolts, the XYLAN PTFE coating delivers high hardness and low friction, minimizing wear and ensuring reliable fastening. The smooth, glossy blue finish is achieved through a baked curing process, providing both visual quality and functional durability on steel, stainless steel, and alloy surfaces.
FAQs of XYLAN PTFE Coating for Nut Bolts:
Q: How is the XYLAN PTFE coating applied to nut bolts?
A: The coating is applied using a precise spraying process, ensuring a uniform layer of 20-25 microns. After application, the coated nut bolts undergo a baked curing process to achieve optimal adhesion and durability.
Q: What are the main benefits of using XYLAN PTFE coating on nut bolts?
A: XYLAN PTFE coating offers outstanding corrosion and chemical resistance, low friction for easier tightening and loosening, high hardness for wear resistance, and a smooth, glossy finish that enhances both function and appearance.
Q: When should XYLAN PTFE coated nut bolts be used?
A: These coated nut bolts are ideal for applications where exposure to corrosive environments, aggressive chemicals, or high wear is expected. This includes industrial, marine, and chemical processing industries.
Q: Where can XYLAN PTFE coated nut bolts be used?
A: They are suitable for use in various sectors across India where fasteners are exposed to moisture, chemicals, or high mechanical stress, such as oil & gas, construction, and manufacturing plants.
Q: What is the process for ensuring excellent adhesion on steel, stainless steel, and alloys?
A: Surface preparation techniques like cleaning and grit blasting are employed before coating application, promoting excellent adhesion of the XYLAN PTFE layer to steel, stainless steel, and alloy substrates.
Q: How does the coating improve the usability of nut bolts?
A: With its low coefficient of friction, the XYLAN PTFE coating allows for smoother assembly and disassembly of nut bolts, reducing the risk of galling or seizure and ensuring consistent clamping force.